🌿 Green Tea Extract Production Process
1. Raw Material Selection
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Material: Dried tea made from fresh green tea leaves, meeting clean production standards (VietGAP or organic certification).
2. Extraction
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Conditions:
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Extraction temperature: 75–85°C
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Material-to-solvent ratio: 1:8 to 1:10
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Extraction time: 3–5 minutes
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Methods:
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Static extraction (soaking) or vacuum extraction
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👉 Purpose: Maximize the extraction of active compounds such as catechins, EGCG, flavonoids, and polyphenols.
3. Solid-Liquid Separation
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Method: Centrifugal filtration
4. Concentration (if required)
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Method: Vacuum concentration
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Temperature: 45–55°C (to preserve bioactive compounds and prevent degradation)
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Note: This step is performed if a concentrated extract is desired. Otherwise, it may be skipped.
5. Sterilization
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Method: Quick pasteurization at 80–85°C for a short time.
6. Final Product – Green Tea Extract
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Appearance: Yellow-green liquid
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Taste and aroma: Natural green tea flavor, mildly astringent, rich in bioactive compounds
7. Packaging and Storage
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Packaging: Food-grade aluminum foil bags or OPP bags. Available sizes: 1kg / 5kg / 10kg / 20kg or customized.
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Storage: Below 25°C, in a cool, dry place, away from direct sunlight.
Applications
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Ingredient for functional foods
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Natural cosmetics manufacturing
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Nutritional beverage production
✅ Quick Process Flow Summary:
Raw material selection
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Cleaning & Preprocessing
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Crushing (if needed)
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Extraction
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Filtration
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(Concentration – if required)
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(Sterilization – if required)
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Packaging & Storage
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